Boiler Operation & Maintenance (10 CEP)

Duration: 8:00 AM - 5:00 PM (2 Days)
Venue: SBH KIBING SOLAR NEW MATERIALS (M) SDN. BHD.
HRD Corp Claimable Courses - Skim Bantuan Latihan Khas

Training Outcomes

Upon completion of this training, participants will be equipped to immediately implement best practices and:

• State the basic purpose and operating principles of industrial steam boilers
• Differentiate the fundamental construction of steam boilers.
• Identify key boiler terminology used in daily logging and documentation
• Execute a safe, controlled boiler start-up and normal shutdown procedure.
• Accurately monitor and log critical operating parameters on a shift basis.
• Describe the function of the main control loops.
• Explain the operating principle of all major safety and protection devices.
• Immediately respond to and reset common safety trip alarms.
• Demonstrate the proper testing procedure for the Low Water Alarm & Cut-Off device.
• Perform routine daily and weekly Preventive Maintenance checks on boiler systems.
• Identify early signs of mechanical failure.
• Execute minor maintenance tasks like cleaning the flame scanner and checking pump gland seals.
• Prepare a boiler safely and thoroughly for internal inspection by statutory authorities.
• Implement the correct Wet or Dry Lay-up procedure based on the planned shutdown duration.
• Understand the legal requirements for operating logbooks and mandatory inspection intervals.

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Topic

Introduction to Steam Boiler, Steam Boiler Operation, Steam Boiler Protection, Steam Boiler Essential Preventive Maintenance, Steam Boiler Inpection & Lay Up, and Boiler Water Treatment & Chemical Management.

Boiler Commissioning (10 CEP)

Duration: 8:00 AM - 5:00 PM (2 Days)
HRD Corp Claimable Courses - Skim Bantuan Latihan Khas

Training Outcomes

Upon completion of this training, participants will be equipped to immediately implement best practices and:

• Apply a structure end to end commissioning life cycle for boiler and thermal system.
• Identify critical readiness and risk factors prior to commissioning.
• Apply a structured approach to Cold, Warm and Hot commissioning execution.
• Evaluate performance results, acceptance criteria and commissioning outcomes.
• Recognise system-specific challenges and make informed commissioning decisions.
• Support smoother handover and sustainable long-term operation after commissioning.

Topic

Commissioning Philosophy and Lifecycle for Boiler, Pre-commissioning Radiness and Risk Control, Cold, Warm and Hot Commissioning Execution, Performance Verification, Acceptance and Troubleshooting, Post-Commissioning Stabilization, Optimization and Handover.

Boiler Design (10 CEP)

Duration: 9:00 AM - 5:00 PM (2 Days)
Venue: Mile 9, Jalan Labuk Lama, 90000 Sandakan, Sabah.
HRD Corp Claimable Courses - Skim Bantuan Latihan Khas

Training Outcomes

Upon completion of this training, participants will be equipped to immediately implement best practices and:

• Explain the fundamental philosophy of boiler design and its relationship to operating limits and safety requirements.
• Describe the basic heat transfer mechanisms within a boiler and their impact on efficiency and performance .
• Understand the principles of boiler circulation and the importance of maintaining adequate flow conditions.
• Identify key pressure parts in a boiler and explain their role in maintaining pressure integrity.
• Recognize common damage mechanisms and relate them to deviations from design conditions.
• Evaluate the operational risks associated with exceeding design limits such as pressure, temperature, and flow.
• Apply practical reasoning to assess operating conditions and prevent potential boiler failures.

Topic

Boiler Design Philosophy & Operating Limit, Heat Transfer, Circulation & Flow, Pressure Part & Design Awareness Focus, Design Vs Damage Mechanism, Deviation from Design.

Boiler Inspection (10 CEP)

Duration: 9:00 AM - 5:00 PM (2 Days)
Venue: Cacao Paramount Sdn Bhd Kernel Crushing Plant, 91007, KM3, Jalan Tg. Batu Laut, Tawau, 91000, Malaysia.
HRD Corp Claimable Courses - Skim Bantuan Latihan Khas

Training Outcomes

Upon completion of this training, participants will be equipped to immediately implement best practices and:

• Identify the specific roles and legal responsibilities of Competent Persons (Boilerman and Steam Engineers) during the inspection lifecycle.
• Apply international design codes such as ASME Section I and BS EN 12952/12953 to verify boiler structural integrity.
• Execute a comprehensive pre-inspection preparation plan, including cooling, isolation (LOTO), and confined space safety protocols.
• Determine the most effective Non-Destructive Testing (NDT) methods for detecting subsurface cracks, wall thinning, and weld defects.
• Assess the physical condition of internal boiler components through systematic visual inspection (VT) techniques.
• Manage the documentation and technical requirements for the registration and commissioning of new boiler units.
• Supervise a statutory Hydrostatic Pressure Test while adhering to precise safety and stabilization parameters.
• Prepare the steam plant for a successful Certificate of Fitness (CF) renewal visit by a DOSH Inspector.
• Verify the functionality of critical safety automation, including Low Water Fuel Cut-Off (LWFCO) and high-pressure alarms.

Topic

Codes, Standard For Boiler Inspection, Inspection, Methodology & Preparation, New Boiler Inspection, CF Renewal Inspection (Periodic Inspection), Special Inspection & Major Repair, and Common Boiler Defects & Root Cause.

Understanding Boiler Repair (10 CEP)

Duration: 8:00 AM - 5:00 PM (2 Days)
HRD Corp Claimable Courses - Skim Bantuan Latihan Khas

Training Outcomes

Upon completion of this training, participants will be equipped to immediately implement best practices and:

• Understand boiler repair regulations.
• Understand boiler repair procedures.
• Identify common welding methods.

Topic

Legal Framework for Boiler Repair, Introduction to NBIC Part 3, Welding Process for Boiler Repair, Welding Code & ASME IX, Understanding & Development of WPS, Workshop: Developing WPS.